To ensure the right quality products, an AQL chart has to follow during inspection of apparel which varies from product to product, process to. BS is a random sample inspection method based on mathematical theory of probability. ‘AQL’ stands for ‘Acceptance Quality Limit’, and is defined as the “quality As you can see in the chart below, if you follow the AQL tables, the number of .. if there is more than one defect on a garment, how is this counted.

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Yarn of a different fiber blend used on the warp frame, resulting in a streak in the fabric. We are following that AQL table in garment quality inspection.

Also, note that only “major” defects are garmenfs. How does it work?

It is far more effective to correct the problem at the operator level, then after the garment is completely assembled, pressed, packages and prepared for shipping. Occurs in warp knit. As per sampling plan, you will pick 20 garments from first shipment and garments from the second shipment.

In order to manufacturer high quality garments, companies involved in manufacturing need to maintain some sort of quality assurance or quality control plan and procedures.

Being able to deliver your merchandise on time is important to your customers. Lot or Batch Size. Allow no minus tolerance for the splices. Many factories attempt to inspect the fabric during the spreading, but this is probably unrealistic to depend on the spreader to control the fabric quality evaluation.


There should aaql no tolerance. As opposed to simply doing audits after the completion of production.

Acceptable Quality Level (AQL) in Apparel Industry – Textile Learner

That system was developed specifically for knits. But this is not possible, as the acceptance decision is made only on the basis of small sample drawn from the lot and it carries a chadt of making a wrong judgment. For critical defects, they adopt a Zero Acceptance Level. It is equally important to now, as indicated below, what AQL is not: Usually caused by a thick or heavy place in yarn, garmenta by ling getting onto yarn feeds. Shipment will be accepted if you found 1 or less defective garments.

Inspection to Retail Store Food. According to this system, if any defect was found on a finished garment the garment would then be termed a second.

The supplier must have an internal audit system ffor place on all stages of production. In the inspection, if you get 2 or less than 2 defective pieces in 32 garments, then shipment will be accepted passed. Most machines have a stopping device to stop the machine when a needle breaks.

What Does 2.5 AQL Mean in Inspection?

An acceptable quality level AQL chart have presented in the below to facilitate the easy understanding of the above discussion. Quality Assurance is similar to quality control. Noor Ahmed Raaz B.

If you own a factory or manufacturing company request us for QC staff, please kindly contact with us to help you determine the proper number of employees needed to properly manage your volume of production. The size of the garment factory or volume of business, determines the number of quality control staff your QC department should have. This term should garmenfs be confused with birdseye fabric which is in fact created intentionally.


Soiled Filling or End: Color applied unevenly gadments printing.

The number in this column denotes that if the inspector finds up to that much defective pieces the shipment will be accepted by buyer.

If you are responsible for inspecting fabric, you really will need to do inspection on this subject, please kindly contact with us. This chart cyart a tool provided to help determine the sample lot. Code of Conduct Assessment, Inspection. Good in-process controls help assure that the final audit runs smoothly and allows for timely delivery. Foods Quality fot Safety – Compliance.

Many companies use 40 points per yards as acceptable defect rate. There is also a Dallas System published in the ‘s.

Acceptable Quality Level (AQL) in Garment Industry

Your email address will not be published. Read this post for different sampling plan. Fabric will appear wavy or puckering when spread on cutting table. Corporate Social Responsibility Solutions Audit. Could you please explain about 4 points system and what other parameters for Running length fabrics.

This code is indicative a range of batch size. The fundamental principal is that manufacturers and suppliers wish to maintain control over the quality of their clothing, fabric, footwear, fashion accessories etc.